Warsaw Cultural Centre – Prototyping Process

30 10 2010

The main purpose of Warsaw Cultural Centre (WCC) project was to prove that computational approach can lead the design till final materialization in a much faster and effective way. Thus part of the WCC form was chosen to be finally fabricated in 1:25 scale. For this purpose scrpit was written in VB Rhino Script to generate all the elements of the project. The construction method was slightly adjusted to the scale of the prototype (some elements would be to small if we use 1:1 scale procedure), however in full scale process it will follow exactly the same logic and the script will need minor changes.

The picture above shows the part chosen for fabrication, including all the elements of the structure and cladding system. The movie below presents a process of generating all these elements by a couple of rhinoscripts. In a first part simple fugures are selected, and then based on their geometry the final form of the prototype is created.

Two CNC techniques were used to create final prototype. Construction beams, floor plates and joints were cut using laser cuting. A seperate script was written to unfold all the surfaces and prepare files for the laser cutting machine. On the other hand cladding panels were formed by using CNC 3 axis milling machine. The prototype, consisting of more then two thousands elements was cut and milled in 74 hours and was assembled in 22 hours.

Project construction method was first developed and tested on Interwoven System Project, which was a graduation research project at the TU Delft in the Hyperbody studio (posted on the website a couple of months ago).